Mix latex compound according product formulas in temperature controlled tanks.
Add air to the mixture to foam the latex compound. Fill molds or pinned plates with latex foam. Then the vulcanization process is performed in a steam heated environment.
After the latex sponge is removed from the mold, it is washed with water to remove residual soap and curing agent.
Squeeze water out of the latex sponge by squeeze rollers and evaporates all the water with drying machine.
Measure the latex sponge layers of thickness and density. Cut or assemble the layers to produce latex cores of different widths.
The QC team will inspect all items for visual and physical defects, weigh and measure the dimensions to ensure products meet exact specifications.